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Quality Engineer
Magna International, Vaughan, ON
About us We see a future where everyone can live and move without limitations. That’s why we are developing technologies, systems and concepts that make vehicles safer and cleaner, while serving our communities, the planet and, above all, people. Forward. For all. Group Summary The Magna Exteriors portfolio of products includes access systems such as liftgates, exterior trim, modular systems, front-end modules including fascia, active aerodynamic systems and other lightweight structural components for automotive, commercial truck and other industrial markets. Recognized globally as an innovator in all aspects of vehicle exteriors, Magna provides everything needed, from materials development and design through manufacturing and assembly, to help automakers create sleek, state-of-the-art vehicles across the world. Role Summary IATF16949 procedures for APQP, PPAP, MSA, SPC PFMEA requirements. Prepare and sign off on all PPAP submissions for the specific customer group eg. Toyota, GM, Ford, Nissan, BMW, Mercedes, Honda, Tier II, etc.. Ensure corrective/preventive action effort specific customer group are met and maintained through PPSR and seven diamond system. Key Responsibilities Administer product APQP activity (for specific customer group) during development and manufacturing to ensure timely completion of the following: Control Plans Tool and equipment validation meeting the specified CPK and PPK requirements Geometric dimensioning and tolerencing as related to product performance Selection of SPC/SQC points as related to specific customer and/or internal requirements. Coordinate with the SQA/Systems leader engineering all quote activities to ensure correct estimates are supplied to Rollstamp co-operate on time. Coordinate new “Bill of Materials” with Product Engineers Administer timely resolution of customer complaints, including warranty issues. Act as the Customer Quality contact for assigned commodity parts for a specific customers Accountable for APQP, especially deliverables as per program requirements. Accountable for PPAP requirements (including appearance submission) to the specific customer ensuring specified requirements are met and maintained for subsequent configuration. Accountable for maintenance, accuracy and completeness of customer concerns and complaint records. Accountable for ensuring updates and maintenance of PFMEA and control plans and RPN glide path reductions on PFMEA with assistance from the rest of the multi-disciplined team member. Accountable for analyzing statistical data, especially for continuous improvement and/or corrective action initiatives Accountable for setting internal boundary samples on attributes and were applicable obtaining Customer sign off. As Quality Engineer (QE), accountable for product related quality issues on assigned commodity parts for specific customer. Additional Responsibilities Must work with SQA/Systems Leader on suppliers issues for quality, deliver, cost and technical issues. Incumbent works to broad departmental objectives contained in non-financial objectives, the Quality Manual, Procedures Level II and III, operating plan (BOS) and is required to exhibit independent judgment and creativity. A Q.E is expected to require minimal guidance. Works closely with all personnel, and the customer; strong organizational and leadership abilities are required. Must be able to make presentations and convince groups of professional people (including internal and external customers). Provides coaching and training as required to hourly and staff personnel. Understand group dynamics and facilitation along with the knowledge of various problem solving techniques to pursue root cause analysis of problem and corrective/preventive action. Familiar with program management techniques necessary to guide other professionals towards a common goal under dealing pressure. Capable of resolving conflicts between groups and individuals. Able to understand timelines and program status. Independently designs and executes PFMEA required by individual products. Evaluate APQP evidence for inclusion into APQP processes. Designs and executes control plans. Review supplier timelines, quotes, APQP requirements, with SQA/Systems Leader Evaluates tooling, check fixture designs, customer sampling plans and paperwork. Key Qualifications/Requirements University graduate with technical degree in mechanical or chemical engineering preferred. Equivalent experience in technical discipline for at least 8 years may be considered equivalent 4 year minimum experience in Engineering discipline in high volume manufacturer of automotive aerospace or equivalent manufacturer required. Metal stamping and Injection Moulding environment preferred. 2 year minimum experience in product and tooling development preferred. Automotive or high technology manufacturing environment is strongly desired. Understanding of Core Tools (eg. SPC, APQP, FMEA, MSA) in order to conduct internal audits as related to job description. Must have a sound knowledge of IATF6949 and Customer specific quality systems. Must have good verbal and written communication skills, as well as inter-relationship skills. Must have excellent problem solving skills and knowledge of PPSR, 8D, 5-whys and 5S processes. Awareness. Unity. Empowerment. At Magna, we believe that a diverse workforce is critical to our success. That’s why we are proud to be an equal opportunity employer. We hire on the basis of experience and qualifications, and in consideration of job requirements, regardless of, in particular, color, ancestry, religion, gender, origin, sexual orientation, age, citizenship, marital status, disability or gender identity. Magna takes the privacy of your personal information seriously. We discourage you from sending applications via email to comply with GDPR requirements and your local Data Privacy Law.